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Welcome to The Modern Manufacturing Process

Hello and welcome to my blog where I will be exploring topics related to modern manufacturing as it applies to all industries throughout the globe. Here you will discover articles related to everything from best practices, case studies, and defining terms as they relate to various industries, as well as dissecting the myriad of issues that face the manufacturing sector as a whole.

What does the future hold in store for our industry? How will manufacturers compete in this new and exciting era? How will global competition and new technology impact standards, quality and delivery? Want to know what’s next before the future becomes the present? Then be sure to stay tuned in to my blog as I will cover all the hottest topics here first at IsabelleFrancis.com before they become industry news!

 

Lean Manufacturing Systems

The lean production systems is a basic term applied to the current techniques of making that maximizes value and minimizes the waste. Lean making systems are differed systems developed to improve the production line of any business.

Meanings Of Terms In Quality Management Systemsquality management

1. Value in regards to the lean production systems is basically what the customer is all set to pay for. A company will need to discover or study exactly what the customer really needs and then concentrate all its energies and resources towards that valued item or items.

2. Waste in terms of the lean manufacturing systems is the opposite of the value. Everything that is outside the value that was assigned to a particular products is deemed a waste. Anything that the consumer is not willing to pay for is likewise considered a waste.

The removal of this waste can easily manifest itself in at many 8 different classifications:.

a. Overproduction.

Overproduction in lean manufacturing systems is the manufacturing of a certain good in higher levels and number than what is needed. When a client orders a specific good, a business will have to manufacture it and deliver it on time.

The issue transpires when the company overproduces the items and upon distribution, the consumer will only buy what he needs. Exactly what is left of the items is then deemed as wastes given that its quality has decreased and the client is not eager to pay for it.

If a business has lean production systems, then it will be able to keep track of just how much it ought to produce and stay clear of overproduction.

b. Inventory.

Problems in stock emerges when the stock is less than the need by the consumers. If a consumer will not have the ability to get exactly what he desires then it will be a bad image for the business.

Lean producing systems can be administered to be able to stay clear of the unforeseen depletion of stocks by appropriate inventory. Once the stock is near deficiency it should be replenished.

c. Defects.

Remedying problems have actually constantly been a part of lean manufacturing systems. Lean making systems desire to decrease defects in the manufacturing line by improving processes and applying automation in specific points along the manufacturing line.

Defects are sometimes seen as triggered by human mistakes however these problems can likewise be triggered by incorrect machinery.

d. Extra processing.

Extra processing based from lean production systems are processes that are seem to be redundant in the system. Additional processing can be addressed by lean production systems just by keeping track of and identifying exactly what particular processes are not required any longer by the manufacturing line.

What the lean production systems are doing is to reduce unneeded procedures and enhance the production line.

e. Waiting time.

Waiting time per lean production systems is the unnecessary time that is invested and wasted along the manufacturing line. Once again whatever procedure or loops that can be prevented by the lean production systems is implemented.

f. Underutilized individuals.

Underutilized individuals are also part of the issue of lean production systems. Lean making systems finds correct solutions to be able to resolve the problem of underutilized people.

Automation processes executed along the production lines have actually induced the decreased need for people.

g. Motion.

The movement of the production line is also a concern for the lean manufacturing systems. The processes of the manufacturing line have to be structured and better and lean manufacturing systems have actually prepared solutions to lower unnecessary processes.

h. Transportation.

The lean production systems also have an issue over the transportation loses that a manufacturing company will sustain. The lean production systems have eliminated a few of the issues by centralizing production operations per plant so that each plant can act and manufacture by themselves.

3. Advantages of the lean manufacturing systems are many that consists of a much better lead-time, more versatility and more enhanced sales.

The internal influence of the lean manufacturing systems is the reduced area of operation and a progress in the work. Aside from improvements of quality and a nearly very little expenditures.

Aside from this, lean production systems can benefit the business with a scrap decrease of about 90 %, minimized set-up and lead times by about 90% and 50%. Utilizing lean manufacturing systems, companies can attain about 20 inventory turns annually.